Sheet Metal Quality Assurance & Process Controls.
Our quality policy is built around zero-defect manufacturing, 5S workplace organization, online Poka-Yoke sensor verification, and certified partner metrology laboratories in Ambad MIDC, Nashik.
In-House Quality Setup
Comprehensive in-house inspection facilities with customized checking fixtures and inspection gauges developed at the initial sample phase.
- 100% Checking Gauges: Developed at initial sample phase for critical dimensions.
- Poka-Yoke Sensor Integration: Zero missing holes or blank orientation errors.
- 5S & Kaizen Shop Floor: Clean, organized, safe work environment.
Partner Metrology & Metallurgy Labs
For advanced validation and material characterization, we maintain active tie-ups with accredited testing facilities:
- CMM: Coordinate Measuring Machine for 3D dimensional accuracy (Partner Lab)
- Profile Projector: 2D optical contour and edge verification
- Contour-graph: Surface profile and radius measuring
- Micro Hardness Testing: Core & surface hardness validation (Partner Lab)
- Metallurgy Lab: Material structure and alloy grain analysis (NABL Partner Lab)
Verified Kaizen Implementations
Real shop-floor actions delivering measurable quality, safety, and efficiency gains.
Workman Safety & ESIC Policy Implementation
Challenge: Need for comprehensive healthcare and workplace safety coverage for all shop floor operators.
Action: Successfully implemented full ESIC policy coverage (Dec 2025), securing complete health protection and social security for workers.
Raw Material Strip Size & Die Layout Optimization
Challenge: High production conversion cost and material scrap in volume press parts.
Action: Re-engineered raw material strip size and modified die layout through shop-floor process analysis, optimizing manpower efficiency.
Hole Missing Poka-Yoke Inspection System
Challenge: Risk of missing hole piercing defects in high-volume multi-operation press components.
Action: Designed and installed an online mistake-proof Poka-Yoke sensor checking mechanism directly on the production line.
Workman Ownership & Continuous Improvement Culture
Challenge: Maintaining high shop floor morale and fostering a culture of active quality ownership.
Action: Instituted daily 5-minute technical brainstorming, monthly recognition programs, and instant spot appreciation awards.
Related Manufacturing & Workflow Links
Explore complementary manufacturing processes and specialized components.
Frequently Asked Questions
Verified information about our manufacturing, quality assurance, and order capabilities.